Overmoulding

Overmoulded Connectors

Typical market sectors we are comprehensively involved include Marine, Water Utilities, Medical, Military and Traffic Management Control.

Equipment in these sectors are often subjected to challenging environmental forces compacted by the threat of vandalism.

Re-wireable solutions such as compression glands will achieve IP68 - providing they are fitted 100% correctly and not tampered with in the field.

Compression glands will not stop water ingress once the cable jacket is compromised. Vandalising a cable that may cost a few pounds will result in the destruction of a significantly more expensive electronic assembly. The strandage of the inner cores of a cable will work like the wick of a candle over time.

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By overmoulding it is possible to prevent water ingress completely, even if the cable jacket is breached. Overmoulding will also guarantee an IP seal without compromise during transport or field installation. Plastic injection overmoulding will also deliver a tamper proof solution.

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Although many applications use overmoulding to increase the performance & security of a connector - overmoulding is often used to make a product unique or simply more aesthetically pleasing.

As well as having a range of our own mould tools available, GK Services currently works closely with connector manufactures to create Moulded IP approved solutions

AmphenolBulginDeutsch

IP Sealed Connectors

GK Services have extensive knowledge in assembling connectors designed to meet IP ratings. Working closely with connector manufactures to fully understand the principles of the assembly and properly understand their limitations, to ensure the connectors are assembled to achieve form fit & function.

Amphenol

The Barracuda range of environmental IP68 sealed connectors is specifically designed for harsh applications where water, dust, oil or spray is present. Screw terminations for field installation. Overmoulded cable assemblies for full weather & tamper resistance.

Amphenol connector - Amphenol overmould - Amphenol cable assembly - Amphenol assembly - Cable Assembly - Waterproof Amphenol - IP68 Amphenol - Harsh Environment

Bulgin

A full range of IP68 rated environmentally sealed circular connectors designed to provide secure and safe connections in harsh or hostile conditions.

The multi-pole ranges consist of the miniature 400 Series, Mini, Standard and the 900 series. Screw terminations ensure simple 'field' connection, whilst crimp terminations fulfil the requirement for fast effective volume connections. Each range has flex cable connector, in-line flex cable connector and panel mounting connector options. Overmoulded cable assemblies for full weather & tamper resistance.

Bulgin connector - Bulgin overmould - Bulgin cable assembly - Bulgin assembly - Cable Assembly - Waterproof Bulgin - IP68 Bulgin - Harsh Environment

Deutsch

Deutsch develops connectors to withstand the rigours of marine environments where heat, dust, moisture and chemicals are prevalent. Overmoulded cable assemblies for full weather & tamper resistance

Deutsch connector - Deutsch overmould - Deutsch cable assembly - Deutsch assembly - Cable Assembly - Waterproof Deutsch - IP68 Deutsch - Harsh Environment

Souriau

Connectors & Interconnect Systems for harsh environments. Meeting IP68/IP69K the new UTS is a welcome addition to the well know Trim Trio Interconnect System Overmoulded cable assemblies for full weather & tamper resistance

Souriau connector - Souriau overmould - Souriau cable assembly - Souriau assembly - Cable Assembly - Waterproof Souriau - IP68 Souriau - Harsh Environment

Conxall

Conxall's® family of products have grown to include waterproof, watertight and submersible connectors and assemblies. In recent years, Conxall® has expanded its all plastic product lines to include metal shell as well as EMI/RFI shielded connectors. Overmoulded cable assemblies for full weather & tamper resistance.

Conxall connector - Conxall overmould - Conxall cable assembly - Conxall assembly - Cable Assembly - Waterproof Conxall - IP68 Conxall - Harsh Environment

t: +44(0)1582 472 747e: sales@gkservices.co.uk